Jrkk's 1100 cafe build

Document your ongoing rebuilds and restorations here
User avatar
Ivor
Posts: 239
Joined: 06 Sep 2017, 20:49
Location: Hampshire UK overlooking the Needles :)

Re: Jrkk's 1100 cafe build

Post by Ivor »

Like the tail light , fits in there nicely . Good job on the headlight brackets too :)
1995 ZR1100A2
User avatar
Richard
Posts: 340
Joined: 24 Aug 2017, 14:35
Location: Zeewolde NL
Contact:

Re: Jrkk's 1100 cafe build

Post by Richard »

Yes good job indeed! Looks like you're having an nicely heated shed though ;)
jrkk
Posts: 148
Joined: 20 Jan 2018, 10:53

Re: Jrkk's 1100 cafe build

Post by jrkk »

Thanks guys.
My shed is traditional basement garage. Warm place to work..

I started to install mufflers, basic shorty caferacer look.
Also tweaked rearset plates to different position. Brackets are still not finished. Need to set everything up before sanding and painting.
Again, it would be better to anodize, but I need to learn that first.
20180201_193505.jpg
20180201_193602.jpg
jrkk
Posts: 148
Joined: 20 Jan 2018, 10:53

Re: Jrkk's 1100 cafe build

Post by jrkk »

Started to finalize rearset brackets.
20180206_112916.jpg
Almost same colour. Not yet sure if they are close enough of not. I leave them dry for couple of days.
20180206_112958.jpg
Also rear brakes was on my table. Very dirty condition. New seals and good cleaning.
20180205_231856.jpg
jrkk
Posts: 148
Joined: 20 Jan 2018, 10:53

Re: Jrkk's 1100 cafe build

Post by jrkk »

Little disassembling and cleaning.
Also time to weld subframe cutouts.
When I was building subframe, I only weld it from some spots. I'm not good in these welding works, so I need to weld and grind many times. Let's see how it looks when done.
Attachments
20180210_203657.jpg
20180210_203716.jpg
20180210_203646.jpg
jrkk
Posts: 148
Joined: 20 Jan 2018, 10:53

Re: Jrkk's 1100 cafe build

Post by jrkk »

Subframe ready. Painting done. Colour is not exactly right . I hope that it's not too bad when all fairings is in place. Whole frame painting is in my to do list, maybe next winter.
20180212_174955.jpg
20180212_175032.jpg
jrkk
Posts: 148
Joined: 20 Jan 2018, 10:53

Re: Jrkk's 1100 cafe build

Post by jrkk »

Rearset brackets in place. Colour is fine. In my garage light anyway. Daylight may show the difference.
Attachments
20180213_235253.jpg
20180213_235319.jpg
jrkk
Posts: 148
Joined: 20 Jan 2018, 10:53

Re: Jrkk's 1100 cafe build

Post by jrkk »

After little hesitation, I ordered factory pro shift kit.
Quite expensive product. Anyway I got it in place and seems that it's a quality product. Need to order oil seals as well.
20180215_183855.jpg
jrkk
Posts: 148
Joined: 20 Jan 2018, 10:53

Re: Jrkk's 1100 cafe build

Post by jrkk »

Drive shaft and clutch shaft oil seals replaced. Shift shaft seal is harder to find, so I order original. Hope that I have it next week.
Meanwhile some polishing.
20180217_002118.jpg
jrkk
Posts: 148
Joined: 20 Jan 2018, 10:53

Re: Jrkk's 1100 cafe build

Post by jrkk »

I started polishing engine covers. Not done yet, because I was watching some carbon wrapping from youtube,
and I decided that this is what I can do now, if I cant paint plastics and tank at this time.
I happen to be that guy who likes look of carbon fiber and I don't mind thuogh if it's a fake.
I need some cover's to pillion grip holes anyway, so I started from tail piece.
It didn't go well, and I'm going to do it again, maybe little different style.
That tail was my first curvy part what I ever done, so it was good training. Tank was much harder to wrap, and result is not perfect, (some bubbles and wrinkles), but it will do. It was even better training, I'm starting to be a professional wrapper...
20180221_224156.jpg
20180221_224129.jpg
20180221_224203.jpg
Post Reply